From the development of gas springs to after-sales support: assisting with overall optimization.
By developing products tailored to their intended use and situation, and through domestic bracket assembly, JIT delivery, and quality assurance including reaction force testing, we achieve overall cost reduction.
When gas springs are mentioned, the name Mito Industrial Co., Ltd. rarely comes up. However, we supply numerous gas springs as a Tier 1 supplier to passenger car, motorcycle, and construction equipment manufacturers. Implementation of comprehensive management from development to after-sales: Based on our extensive experience as a Tier 1 supplier, we ensure reliable APQP and PPAP implementation during product development, achieving high product quality. We contribute to our customers by optimizing total costs, including transportation and quality assurance costs, not just the product itself. ● Through detailed discussions, we clarify the usage environment and required functions, realizing product development in collaboration with overseas partners. ● If assembly of accessories such as brackets for mounting is required for the gas spring itself, we carry out the installation of brackets and accessory parts at our factory, which is equipped with dust prevention measures, achieving cost optimization. ● We ensure product stability and reliability through reaction force testing in a controlled environment at a constant temperature. ● Visual inspection during packaging for delivery. We maintain quality until final delivery with consideration for appearance, dust resistance, and reusable delivery forms. ● We are capable of initial response in emergencies and support and manage overseas partners during cause investigations.
basic information
Gas springs are used in various industries and applications due to their ability to assist in opening heavy doors and provide a high-quality user experience with consistent counterforce compared to other springs. To maximize the effectiveness of these gas springs, Mito Industrial Co., Ltd. is undertaking the following initiatives: ● Collaborative product development tailored to specific applications and projects with multiple overseas partner companies - Proposals for products considering usage scenarios and environments, including dynamic types, hydraulic types, safety lock types, free lock types, and TCM (Temperature Compensation Module) types. ● Integrated PPAP and APQP development processes involving our technology, quality assurance, logistics departments, and overseas partner companies. ● Reduction of transportation costs through optimization of packaging used during import - Bulky bracket installations are carried out in our own workshop with dust prevention measures. Cost optimization is based on transportation and labor cost considerations. ● A quality assurance system that includes initial flow management through in-house counterforce testing for the first time. ● Assurance of appearance quality through sensory inspection during packaging. ● Delivery forms that consider appearance, dust resistance, and reusability, maintaining quality until final delivery. ● Emergency response, as well as support for cause investigation, investigation promotion, and management with overseas partner companies.
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Applications/Examples of results
For rear doors of hatchback-type passenger cars For armrests of passenger car seats For motorcycle seats and storage boxes For engine hoods of construction machinery