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How to choose equipment racks? The answer is in Utsunomiya.
In the northern part of the Kanto Plain, in Utsunomiya City, Tochigi Prefecture, a solar power plant utilizing Grace Solar's CT foundation single-pole ground installation system is operating steadily. Utsunomiya City, one of Japan's important industrial hubs, has extremely high demands for quality and reliability in infrastructure, and this project fully demonstrates the exceptional capabilities of Grace Solar products in addressing complex geological conditions and high standards. The innovative design of the CT single-pole system effectively adapts to the local soil characteristics, ensuring the robustness of the foundation. During construction, the team strictly adhered to Japan's solar installation standards, establishing a solid foundation for the smooth delivery of the project by ensuring the precision of each construction task. This mounting system optimizes structural mechanical design, guaranteeing support strength while significantly reducing the amount of materials used and on-site work, thereby improving construction efficiency. It ensures particularly excellent pressure resistance against common environmental factors in Japan, such as seasonal rainfall, guaranteeing the long-term stability of the solar power plant under various conditions.
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Project Achievements | Shizuoka Prefecture: When Photosynthesis Takes Root in an Industrial City
In the factory cluster of Hamamatsu City, Shizuoka Prefecture, a solar power generation system supported by Grace Solar's mounting structures is transforming the energy landscape of this industrial city. Technological Innovation Supporting the Transformation of an Industrial City Grace Solar's ground-mounted structures maximize power generation efficiency in limited spaces through precise design and smart manufacturing. With special alloys and anti-corrosion treatment, they can withstand salt damage and typhoons in Shizuoka's coastal areas. The installation accuracy and speed have exceeded the expectations of local partners, establishing a new standard for solar power generation in industrial zones. Industrial Aesthetics of the Installation Site Engineers pre-assemble units on the ground. The unflipped matte silver aluminum frames showcase the essential geometric beauty of industrial design. Co-creation for a Sustainable Future This project not only provides clean energy but also demonstrates new possibilities for the industrial city. Grace Solar will continue to promote global decarbonization with excellent products and services.
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Industry Commentary | Advantages of Carbon Steel Solar Mounting Structures
High Strength, Low Cost: The Economic Advantages of Carbon Steel Frames Carbon steel is inherently strong, and this high structural strength ensures stable wind resistance while allowing for a simple support structure, reducing the need for extra components. This also lowers the wear rate during transportation, enabling further savings in material costs and installation expenses. Transportation and Construction: Streamlining the Entire Project The advantages of carbon steel frames are also evident in the transportation and construction phases. Standardized designs simplify on-site installation and shorten construction periods. For example, carbon steel frames can be packaged using a combination of wooden sticks and iron ties, improving unloading efficiency and increasing transport volume. This reduces construction time and labor costs, distributing the overall burden of the project across all stages. Technological Innovation: Breakthroughs in Corrosion Resistance With the evolution of material technology, the corrosion treatment of carbon steel frames has also significantly advanced. Grace Solar has adapted to the technological trends in process development, and all current carbon steel frames utilize AlMgZn coating. At the same time, to meet the special requirements of each project, our company offers custom options for hot-dip galvanizing.
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Suwano City 1MW Mega Solar: How to respond to typhoon weather?
Maximizing Space Utilization with Energy Density Despite being a 1MW project scale, Grace Solar has packed optimal solutions for space utilization. The high-density arrangement minimizes the impact on the ground while maximizing power generation efficiency. Each piling position is precisely calculated to achieve the highest energy output on limited land. Wisdom of a Lightweight Yet Robust Structure Facing frequent typhoons and winter snowfall in Shizuoka, the standalone column piling system demonstrates structural resilience beyond its scale. With special aluminum alloy materials and patented surface treatment technology, it offers excellent weather resistance and corrosion resistance, addressing harsh environmental challenges. Globally Experienced, Locally Adapted Grace Solar leverages project experience from around the world to seamlessly integrate local needs with international standards. The system strictly adheres to Japanese building codes and seismic standards, obtaining certifications such as JIS and TÜV. This demonstrates the deep fusion of Chinese manufacturing technology and Japanese quality.
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Industry Commentary | Misunderstandings Surrounding "Frames"
Misunderstanding 1: The mounting structure is merely a "support structure" with low technical requirements. High-quality solar mounting systems require multidisciplinary knowledge, including structural mechanics, materials science, and environmental engineering. Additionally, attention must be paid to component compatibility issues, and the mounting system must ensure sufficient adjustment tolerance and structural redundancy. Misunderstanding 2: The thicker the steel used in the mounting structure, the better the wind resistance. This indicates that the core of wind resistance lies in the scientific nature of structural design, rather than simply relying on the accumulation of materials. Misunderstanding 3: The lower the cost of the mounting structure, the better the overall economics of the project. In a certain ground-mounted power generation project, the use of a low-cost mounting structure resulted in excessive tolerance in hole positioning during installation, significantly reducing panel installation efficiency and increasing labor hours by 15%. As a result, the overall cost exceeded that of higher-quality competing products. Misunderstanding 4: The thicker the anti-corrosion coating, the better. In reality, different environments, such as industrial areas, coastal regions, and deserts, require anti-corrosion measures that are "tailored to fit." A good anti-corrosion design should be a precise matching of material properties and environmental requirements.
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Framework Encyclopedia | When Solar Mounts Changed to "Lightweight"
The reason aluminum alloys are widely used in solar power generation projects is that they are lightweight yet strong, have excellent robustness, corrosion resistance, and oxidation resistance, and are easy to install. 1. Impact from heavy snow and strong winds? Based on conditions such as wind speed, snowfall, and installation angle in the installation area, structural calculations for the framework are performed in accordance with building load standards to meet design requirements. 2. Corrosion in humid areas? The corrosion resistance of aluminum frames can be improved by enhancing the plating process or increasing the plating thickness. For example, by applying processes such as anodizing, electrophoretic painting, and composite films, a protective layer is formed on the surface of the components. 3. Deformation due to extreme high temperatures? Thermal expansion is primarily affected by factors such as length and temperature. The longest members in the structure are the purlins, and by leaving gaps between the purlins during installation, structural failure due to thermal expansion can be prevented. 4. Uneven and unstable ground? The more accurate the environmental parameters provided during the design phase, the more stable the aluminum alloy frame will be after installation. For example, on uneven ground, the increase in wind load on slopes is calculated to ensure strength.
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Project Achievements | Grace Solar's Ibaraki "Aluminum" Journey
Under the sunlight of Ibaraki Prefecture, Japan, a group of "Metal Heroes" is rewriting the scenario of the new energy industry. As a key player in the region's solar power construction, Grace Solar supports the stable operation of multiple ground-mounted solar power plants in the prefecture with its uniquely developed aluminum ground mounting system. Our solutions are currently driving the "story of transformation" in the energy industry. The 6005-T5 aluminum mounting system specially developed by Grace Solar employs a dual protective coating of anodizing and powder coating, forming a dense protective layer on the surface. It maintains durability for over 25 years even in high salinity coastal environments. The patented ground screw, with its unique screw structure and surface treatment technology, ensures a strong bond with the soil while exhibiting excellent corrosion resistance against underground moist environments. In this new stage of development, Grace Solar is exploring further possibilities in Ibaraki Prefecture. The core philosophy is to "create maximum energy value with the smallest ecological footprint." From the initial pilot project to the current scale expansion, we are responding to the development of Ibaraki Prefecture through technological innovation.
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Industry Commentary | Durability Issues of Solar Mounting Structures and Grace Solar's Technical Solutions
From strong wind vibrations and roof loads to extreme climates in complex terrains, Grace Solar is always pursuing smarter, more efficient, and durable mounting systems. Challenge 1: Deformation of mounting systems in strong wind environments Grace Solar's solution: ▸ Smart wind load analysis ▸ Wind-resistant structural design (RWDI certified) Case study: 4.5MW rooftop distributed solar power plant in the Philippines Challenge 2: Decreased installation efficiency in complex terrains Grace Solar's solution: ▸ Design that eliminates the need for slope adjustment ▸ Over 20 terrain-adaptive solutions Case study: 55MW large-scale mountainous solar power project in Japan Challenge 3: High maintenance costs for tracking systems Grace Solar's solution: ▸ Real-time monitoring ▸ Modular design Case study: Solar power plant project in Italy Challenge 4: Snow accumulation affecting system safety and power generation efficiency Grace Solar's solution: ▸ Snow-resistant structure ▸ Snow melting solutions Case study: Solar parking lot project in Fukushima, Japan
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Exhibition Report | Grace Solar Showcases Innovative Solutions at ASEW Bangkok
From July 2 to 4, the large-scale event "ASIA Sustainable Energy Week (ASEW) 2025" in the field of sustainable energy in Asia was held at the QSNCC exhibition center in Bangkok, Thailand. Grace Solar, the global leader in solar mounting systems (booth number: W7), showcased innovative rooftop and ground-mounted solutions, attracting the attention of many industry stakeholders. To cater to the Southeast Asian market, they have established a local service team to support the entire process from design to construction. During the exhibition, Grace Solar formed collaborations with numerous energy companies to jointly develop solar power generation solutions better suited to local demand. As one of the top five companies in the global solar mounting sector, Grace Solar has a cumulative installation record of over 48 GW and has achieved a growth rate of 45% annually in the Southeast Asian market. This exhibition aimed to provide more tailored solutions for the Southeast Asian market, assisting in the spread and development of solar power applications in the region and injecting new energy into the local energy transition.
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Industry Commentary | How to Choose the Best Solar Mounting System for Diverse Roofs
With the spread of decentralized power generation, rooftop solar systems have become a popular clean energy solution for households and businesses. An excellent mounting system must meet three core requirements: structural strength, environmental adaptability, and ease of installation. Grace Solar leverages years of technological accumulation to provide comprehensive mounting solutions tailored to various roof characteristics, supporting the safe and stable operation of solar systems. We offer a mature product lineup that caters to a wide range of scenarios, from residential roofs to industrial roofs. For tile roofs, we employ a non-destructive installation design and a patented hook system that perfectly fits the structure of the tiles. Our lightweight aluminum alloy mounting systems reduce weight by 45% compared to traditional steel structures while maintaining strength and ensuring safety with a design that evenly distributes loads. For metal roofs, we have developed an adaptive clamp system that accommodates various shapes. With the diversification of solar applications, Grace Solar continues to innovate, providing safer, more efficient, and cost-effective all-scenario solutions, contributing to the promotion of green energy.